Cleaning in Place Module (CIP)

FSN CIP Unit is an advanced automatic Cleaning in Place system used for cleaning process equipment such as filling machinery, pasteurizers, sanitary pipes, tanks, aseptic tanks, plate heat exchangers etc. The cleaning is fully adjustable to meet the demands of the cleaning object i.e. times, concentration, temperature and flow. The capacity can be adjusted between 6000-25000 and 10000-50000 Lit/hr which is usually enough for cleaning up to 101 mm tubes.FSN CIP Plant consist of 1-4 pressure lines, all individually pre assembled and frame mounted. Each pressure line includes and pressure pump, circulation tank, tubular heat exchanger, process valves, sensors and all necessary internal piping and wiring. It can be connected to up 32 CIP circuits where the individual parameter of each can be set. Our CIP unit is delivered with 14 Pre-set CIP recipes. It is also possible to create customized CIP recipes which are validated before using (For customer safety). By applying the individual parameters of a CIP circuit to a certain CIP recipe, an optimized cleaning can be performed for that circuit. The FSN CIP unit automatically controls the cleaning time, detergent temperature, flow and concentration. The control of detergent concentration and sorting of liquids in FSM CIP Unit is realized through a conductivity transmitter.

HMI Schematic Diagram :

Simplified Flowdiagram :

Process Parameters :

	Market Milk	Cheese Milk	Yoghurt Milk	Cream	Ice Cream Mix
Inlet Temp. ,C	4	4	4	60-8	50
Past. Temp., C	78	78	95	95	90
Holding Time, Sec	16	16	300	3	30
Sep. Temp., C	50	50	50	50	50
Hom. Temp., C	65	65	65	65	65
Dear. Temp., C	65	65	65	65	65
Output Temp., C	4	33-30	44-42	8	75-70
Output Temp., C	90-85	90-85	90-85	80	80

Utilities :

The required utilities for running the pasteurizer plant are as follows:

-Power supply:	3x400 V AC, 50 Hz (Other voltage and frequencies are also available upon request)
-CIP water supply:	2-3 bar(g) @ 10-50 C
-Cooling water supply:	2-3 bar(g) @ 10-50 C
-Ice water supply:	2-3 bar(g)@1-2 C
-Shaft seal water supply	2-3 bar(g) @ 10-50 C
-Steam pressure:	2-3 bar(g)
-Air supply:	6 bar (g) Instrument air, free from oil

Options :

Pasteurizer can include the following options:
-Automatic CIP dosing unit
-Automatic flow control system (Frequency controller
system on the feed pump and homogenizer as well as
flow meters)
-High pasteurization temperature (Ultra pasteurizer)
-Constant temperature to separator and /or
homogenizer
-Fouling detection system on the heating
-Extended holding time with automatic switch over
option
-Automatic control of high inlet and/or outlet
temperature
-UPS (Uninterrupted Power Supply)
-Air cooler for Control Panel

Components :

Pasteurizer usually includes the following components: -Closed balance tank including level transmitter, floater and CIP device -Centrifugal feed pump -FSN Plate Heat Exchanger including heating, regenerations and cooling sections. -Holding tube (Mounted as a sub unit on holdings higher than 30 seconds mounted outside pasteurizer frame) -Hot water unit including Brazed plate heat exchanger, pump, steam control valve, steam trap, expansion chamber, shut off valves, air vent, safety valve, etc. -Stainless steel control panel including PLC, HMI, power supply, solenoid valves, motor starters etc. -Automatic diversion valve -Set of change over valves -Set of shut off valves for water balance tank, ice water etc. -Set of instruments such as temperature and pressure transmitters. -Second hot water unit in case of cheese & yoghurt production -Set of pipes and fittings -All of the pasteurizers are water tested in our factory before delivery -The Pasteurizer Panel/Programme ensures the following are realized: 1-Automatic operational sequence 2-Automatiocpasteurization control (PID controller) 3-Automaitc product circulation when pasteurization temperature guard is activated 4-Automatic process interaction with Up and down stream equipment such as feed pump, final storage tank etc. 5-Recording pasteurization and output temperature as long as long as the memory of HMI allows it

Capacities :

Standard units with fixed capacities which are manufactured by this company are as follows:
Milk Past. (Yoghurt, Cheese, Aryan):
5000-25000 Lit/hr
Cream Pasteurizer:
5000-10000 Lit/hr
Beverage Pasteurizer:
5000-25000 Lit/hr
Higher capacities are available based upon request and can be tailor made.