Plate type pasteurizers are designed for continuous processing and pasteurization of market milk, cheese & yoghurt milk , cream, ice cream mix and other low acid liquid products as well as beverages.
Standard units with fixed capacities which are manufactured by this company are as follows:
Milk Past. (Yoghurt, Cheese,Ayran):5000-25000 Lit/hr
Cream Pasteurizer: 10000-10000 Lit/hr
Beverage Pasteurizer: 5000-25000 Lit/hr
Higher capacities are available based upon request and can be tailor made.
Standard Temperature Programs:
|Market Milk||Cheese Milk||Yoghurt Milk||Cream||Ice Cream Mix|
|Inlet Temp. ,C||۴||۴||۴||۸-۶۰||۵۰|
|Past. Temp., C||۷۸||۷۸||۹۵||۹۵||۹۰|
|Holding Time, Sec||۱۶||۱۶||۳۰۰||۳||۳۰|
|Sep. Temp., C||۵۰||۵۰||۵۰||۵۰||۵۰|
|Hom. Temp., C||۶۵||۶۵||۶۵||۶۵||۶۵|
|Dear. Temp., C||۶۵||–||۶۵||–||۷۰-۷۵|
|Output Temp., C||۴||۳۰-۳۳||۴۲-۴۴||۸||۷۰-۷۵|
|Output Temp., C||۸۵-۹۰||۸۵-۹۰||۸۵-۹۰||۸۰||۸۰|
Pasteurizer usually includes the following components:
-Closed balance tank including level transmitter, floater and CIP device
-Centrifugal feed pump
-FSN Plate Heat Exchanger including heating, regenerations and cooling sections.
-Holding tube (Mounted as a sub unit on holdings higher than 30 seconds mounted outside pasteurizer frame)
-Hot water unit including Brazed plate heat exchanger, pump, steam control valve, steam trap , expansion chamber, shut off valves, air vent, safety valve, etc.
-Stainless steel control panel including PLC, HMI, power supply, solenoid valves, motor starters etc.
-Automatic diversion valve
-Set of change over valves
-Set of shut off valves for water balance tank, ice water etc.
-Set of instruments such as temperature and pressure transmitters.
-Second hot water unit in case of cheese & yoghurt production
-Set of pipes and fittings
-All of the pasteurizers are water tested in our factory before delivery
-The Pasteurizer Panel/Programme ensures the following are realized:
۱-Automatic operational sequence
۲-Automatiocpasteurization control (PID controller)
۳-Automaitc product circulation when pasteurization temperature guard is activated
۴-Automatic process interaction with Up and down stream equipment such as feed pump, final storage tank etc.
۵-Recording pasteurization and output temperature as long as long as the memory of HMI allows it
Pasteurizer can include the following options:
-Automatic CIP dosing unit
-Automatic flow control system (Frequency controller system on the feed pump and homogenizer as well as flow meters)
-High pasteurization temperature (Ultra pasteurizer)
-Constant temperature to separator and /or homogenizer
-Fouling detection system on the heating
-Extended holding time with automatic switch over option
-Automatic control of high inlet and/or outlet temperature
-UPS (Uninterrupted Power Supply)
-Air cooler for Control Panel
The required utilities for running the UF plant are as follows:
|–Power supply:||۳×۴۰۰ V AC, 50 Hz (Other voltage and frequencies are also available upon request)|
|-CIP water supply:||۲-۳ bar(g) @ 10-50 C|
|-Cooling water supply:||۲-۳ bar(g) @ 10-50 C|
|-Ice water supply:||۲-۳ bar(g)@1-2 C|
|-Shaft seal water supply:||۲-۳ bar(g) @ 10-50 C|
|-Steam pressure:||۲-۳ bar(g)|
|-Air supply:||۶ bar (g) Instrument air, free from oil|