Dairy & Beverage Pasteurizers (Plate type) - فرآیند سازان نوین

Dairy & Beverage Pasteurizers (Plate type)

Application:

Plate type pasteurizers are designed for continuous processing and pasteurization of market milk, cheese & yoghurt milk , cream, ice cream mix and other low acid liquid products as well as beverages.

Capacities:

Standard units with fixed capacities which are manufactured by this company are as follows:

Milk Past. (Yoghurt, Cheese,Ayran):5000-25000 Lit/hr

Cream Pasteurizer: 10000-10000 Lit/hr

Beverage Pasteurizer: 5000-25000 Lit/hr

Higher capacities are available based upon request and can be tailor made.

Standard Temperature Programs:

Market Milk Cheese Milk Yoghurt Milk Cream Ice Cream Mix
Inlet Temp. ,C ۴ ۴ ۴ ۸-۶۰ ۵۰
Past. Temp., C ۷۸ ۷۸ ۹۵ ۹۵ ۹۰
Holding Time, Sec ۱۶ ۱۶ ۳۰۰ ۳ ۳۰
Sep. Temp., C ۵۰ ۵۰ ۵۰ ۵۰ ۵۰
Hom. Temp., C ۶۵ ۶۵ ۶۵ ۶۵ ۶۵
Dear. Temp., C ۶۵ ۶۵ ۷۰-۷۵
Output Temp., C ۴ ۳۰-۳۳ ۴۲-۴۴ ۸ ۷۰-۷۵
Output Temp., C ۸۵-۹۰ ۸۵-۹۰ ۸۵-۹۰ ۸۰ ۸۰

Components:

Pasteurizer usually includes the following components:

-Closed balance tank including level transmitter, floater and  CIP device

-Centrifugal feed pump

-FSN Plate Heat Exchanger including heating, regenerations and cooling sections.

-Holding tube (Mounted as a sub unit on holdings higher than 30 seconds mounted outside pasteurizer frame)

-Hot water unit including Brazed plate heat exchanger, pump, steam control valve, steam trap , expansion chamber, shut off valves, air vent, safety valve, etc.

-Stainless steel control panel including PLC, HMI, power supply, solenoid valves, motor starters etc.

-Automatic diversion valve

-Set of change over valves

-Set of shut off valves for water balance tank, ice water etc.

-Set of instruments such as temperature and pressure transmitters.

-Second hot water unit in case of cheese & yoghurt production

-Set of pipes and fittings

-All of the pasteurizers are water tested in our factory before delivery

-The Pasteurizer Panel/Programme ensures the following are realized:

۱-Automatic operational sequence

۲-Automatiocpasteurization control (PID controller)

۳-Automaitc product circulation when pasteurization temperature guard is activated

۴-Automatic process interaction with Up and down stream equipment such as feed pump, final storage tank etc.

۵-Recording pasteurization and output temperature as long as long as the memory of HMI allows it

Options:

Pasteurizer can include the following options:

-Automatic CIP dosing unit

-Automatic flow control system (Frequency controller system on the feed pump and homogenizer as well as flow meters)

-High pasteurization temperature (Ultra pasteurizer)

-Constant temperature to separator and /or homogenizer

-Fouling detection system on the heating

-Extended holding time with automatic switch over option

-Automatic control of high inlet and/or outlet temperature

-UPS (Uninterrupted Power Supply)

-Air cooler for Control Panel

 

Utilities:

The required utilities for running the UF plant are as follows:

 

Power supply: ۳×۴۰۰ V AC, 50 Hz (Other voltage and frequencies are also available upon request)
-CIP water supply: ۲-۳ bar(g) @ 10-50 C
-Cooling water supply: ۲-۳ bar(g) @ 10-50 C
-Ice water supply: ۲-۳ bar(g)@1-2 C
-Shaft seal water supply: ۲-۳ bar(g) @ 10-50 C
-Steam pressure: ۲-۳ bar(g)
-Air supply: ۶ bar (g) Instrument air, free from oil

 

 

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