Microparticulation Plant (Spiral Wound Membranes and MP unit) - فرآیند سازان نوین

Microparticulation Plant (Spiral Wound Membranes and MP unit)

Highlights and application:

Microparticulation is a well proven technology offering a wide range of opportunities for modern dairy processing. The MP system is characterised by:

-Improved product quality

-Increased yield of cheese line

-Product innovation

 

Advantages of FSN system:

The main advantages of our MP systems are as follows:

-Well defined and flexible process

-Heat recovery up to 80%

-No homogenize is required and hence the system will be cost effective and less energy is required

-Fast return of investment

 

 

Typical applications of MP systems within the Dairy Industry are as follows:

–Semi hard cheeses such as Gouda, Edam, Camembert and Swiss type cheese

-Camembert and Brie type of cheese

Hard cheeses such as Cheddar-

Process cheeses such as spreadable cheese, Burger cheese-

-soft cheese such as Cream cheese, quark, Labneh, Mascarpone etc.

-Fermented products such as Yoghurt, Drink yoghurt, desserts etc.

Ice cream mix

Capacities:

Standard MP Plants with fixed capacities (Based on output capacity)  which are manufactured by this company are as follows:

Range I:500-2000 Lit/hr

Range II:2000-5000 Lit/hr

Higher capacities are available based upon request and can be tailor made.

Components:

MP unit usually includes the following components:

-Closed balance tank including level transmitter and  CIP device

-Positive displacement feed pump

-CIP bypass pump

-FSN Plate Heat Exchanger including heating, regenerations and cooling sections.

-FSN shear agglomerator (SSHE) including heating, cooling

-Set of holding tube

-Two sets of hot water unit including Brazed plate heat exchanger, pump, steam control valve, steam trap , expansion chamber, shut off valves, air vent, safety valve, etc.

-Shear mixer

-Stainless steel control panel including PLC, HMI, power supply, solenoid valves, motor starters etc.

-Automatic diversion valve

-Set of change over valves

-Set of shut off valves for water balance tank, ice water etc.

-Set of instruments such as temperature and pressure transmitters.

-Set of pipes and fittings

-All of the MP units are water tested in our factory before delivery

-The MP Unit Panel/Programme ensures the following are realized:

۱-Automatic operational sequence

۲-Automatic agglomeration temperature control (PID controller)

۳-Automaitc product circulation when agglomeration  temperature guard is activated

۴-Automatic process interaction with Up and down stream equipment such as feed pump, final storage tank etc.

۵-Recording SSHE output temperature and output temperature as long as long as the memory of HMI allows it

 

Options:

MP Unit can include the following options:

-Automatic CIP dosing unit

-Automatic flow control system (Frequency controller system on the feed pump and homogenizer as well as flow meters)

-Ultrafiltration plant (To reach WPC 60)

-Extended holding unit

-UPS (Uninterrupted Power Supply)

-Air cooler for Control Panel

 

 

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